Coca-Cola Amatil NZ PUMP Bottling Plant
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Bottled Water2023Auckland, New Zealand

Coca-Cola Amatil NZ PUMP Bottling Plant

ClientCoca-Cola Amatil
IndustryBottled Water
Year2023
LocationAuckland, New Zealand
System TypeSkid-mounted ozone water treatment with PSA oxygen generation
99.8%
uptime
-40%
bromate
30 sec
startup
18 months
roi

The Challenge

Coca-Cola Amatil NZ required a state-of-the-art ozone water treatment system for their PUMP bottled water production line. The system needed to deliver superior bromate control, achieve maximum production uptime, and meet Coca-Cola's exacting global quality standards — all while providing rapid startup times to minimise production losses.

Our Solution

Ozone Technologies designed and installed an advanced ozone water treatment system featuring precision ozone generation with integrated oxygen PSA, real-time dissolved ozone and bromate monitoring, automated process control via PLC with HMI touchscreen, and redundant safety systems. The system was engineered to achieve in-spec water quality within 30 seconds of startup — a critical requirement for high-speed bottling operations.

Results

40% reduction in bromate levels compared to previous system
Highest production uptime of any bottling plant in New Zealand
In-spec water quality within 30 seconds of start-up
Zero compliance failures since installation
Meets Coca-Cola's global quality assurance standards
Reduced operational costs through efficient ozone utilisation

"The system delivered by Ozone Technologies has set a new benchmark for our bottling operations. The reduction in startup time and bromate control is game-changing."

Operations Manager, Coca-Cola Amatil NZ

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